Pull the grill out of the fireplace and take it outside for cleaning. Just bought a house and hired a chimney inspection before using the fireplace. Wouldn’t those need to be mortared? The Chimney Safety Institute of America (CSIA) warns that a cracked fireplace refractory should be replaced if the crack is 1/16 of an inch wide, or you can fit the end of a nickel into it. Set of Two Fireplace Replacement Panels (24" H x 28" W) 3.6 out of 5 stars 7. the second is this hairline fracture in this bottom panel This is normal. An expert chimney inspector can help you determine if the panels need replacement, but you can also keep an eye out, as well. FREE Shipping. Simply remove yours, measure your length and width and add 2" on each side so you can trim to perfection upon receipt and installation. I have a Temco 42" Flush Face Heat Circulating Fireplace. The panels are generally held in place with brackets and spaces between panels may be filled in with refractory mortar. Remove the grill and clean out the fireplace. I’d say it’s 1/4 inch deep. This is a job that most do-it-yourselfers can handle: Simply remove the old panel by unscrewing the screws that hold it in place and install the new panel; it should fit snuggly against the adjoining panels. And, you get the peace of mind of knowing that you are protecting your home and family from a potential fire hazard. If you look inside the firebox in a pre-fab fireplaces you may see what looks to be a brick-like walls. Setting up Replacement Fireplace Refractory Panels The refractory panels inside your fireplace are important, and should never be assumed. However, when you’re talking about a cracked fireplace refractory, there are some things you should know before you opt for repair. You should also replace fireplace refractory if the surface is abraded to 1/4 of an inch. The Fireplace Place specializes in fireplace replacement and installation. Probably manufactured in the same sweatshop. These panels are composed of a refractory ceramic material that gives it its heat resistant qualities. $314.42 $ 314. House fires can occur if there are cracks in the refractory panels that allow excessive heat to transfer through the cracks to the metal shell (box) and to the wood framing. Looks like you're using new Reddit on an old browser. Majestic Fireplace Refractory Panels . Doing so will help reduce the mess in the long run. These slabs serve several different purposes, and you actually don't want to operate your fireplace without all of them. Keep in mind that these particular Vermiculite Scrub it with a wire brush, hose it off and let it dry while you're installing the refractory panels. Please Note: CFM / Majestic / MHSC has recently changed the color of the brick for the BR and BC 36" & 42". If you are ordering replacement panels that are white (original color) please indicate that when placing your order. According to the Chimney Safety Institute of America (CSIA) the firebox refractory panels should be replaced when a nickel on end can fit into the crack or when the surface is abraded more than ¼”. Then measuring and cutting down a new panel to size. Manufactured fireplaces often have refractory (concrete like) panels in them to limit the transfer of heat in the firebox area. Fireplace refractory panels are a common repair. Only 2 left in stock - order soon. Do you need to replace your firebox refractory panel? Amazon.com: refractory panels for fireplace. Remove the front portion of the fireplace to access the panels properly. Prefab refractory panels are the concrete sides, back and bottom of the firebox and are replaceable. Years of heat and usage cause wear and tear, stress and heat cracks, abrasion and pitting, all of which can compromise the effectiveness of this safety barrier. Replacing Refractory Panels in Pre-fab Fireplaces. If a panel of a prefabricated metal fireplace develops extensive cracks or is beginning to crumble, replace it with a new panel. Original manufacturers panels are the best option for replacement. These replacement fireplace refractory panels (large brick pattern) are engineered for extreme heat, have excellent thermal properties, and can be used in prefabricated and zero clearance fireplaces. The company cited a 900 dollar repair job to replace the refractory panels due to two pieces of damage. Press question mark to learn the rest of the keyboard shortcuts. 4.2 out of 5 stars 58. 42. My argument against the severity of these hairline cracks has always been: If those cracks are so bad, why do we accept the cracks between where your sidewalls meet the back wall? Refractory panels are usually stuck onto the back of the firebox with a mixture of screws and refractory cement, so getting one out of the fireplace is sometimes a difficult task. If you are unsure what the refractory panels tend to be, they are the slabs that sit within your fireplace's firebox. When not readily available Lindemann has the best options available including Skamol Vermiculite panels, a customer favorite. They are not meant to last forever. The good news is, it’s relatively simple to have it replaced. Repairs of cracks to this magnitude are not dependable and can put your firebox at risk. When the cracks in the refractory panels become worrisome, is when those hairlines cracks begin to widen. To see additional fire safety tips and important fireplace information, check out a few of our other blogs! Post pictures of fireplaces and questions you might have about fireplaces. How much does my fireplace pilot light cost me. We all want to save money when we can, and sometimes repairing works just fine and is a far cry cheaper than replacing. WHEN TO REPLACE REFRACTORY One should consider replacing the refractory when large cracks occur. 99. Refractory replacement on a factory-built fireplace is a relatively simple task, which is usually executed by simply unscrewing a bracket, removing the original refractory and installing the new panel. However, some fireboxes have glued in panels or tricky installation of the refractory panels. By using our Services or clicking I agree, you agree to our use of cookies. These replacement fireplace refractory panels are engineered for extreme heat, have excellent thermal properties, and can be used in prefabricated and zero clearance gas or wood burning fireplaces. Panels are 1"(+-) thick, fiber reinforced and can be *cut to fit sizing requirements. Our selection includes accessories compatible with all of the most popular fireplace brands, including Vanguard, Empire, and Monessen. Each manufacturer sells prefab panels for this eventuality. 3. If you need to replace fireplace liners or But trying to get the front 3 metal panels off is a nightmare. Is this something that I could repair with some refractory cement, or does it truly require replacement before is safe to use? Well, we specialize in providing custom-cut panels to fit your needs perfectly. one is this- a crack in the rear panel with a shallow chunk missing. It is difficult to know when to repair something vs when to replace it. Since these panels are solely about an inch thick, and they're getting burnt by massive fires on a regular basis, they may eventually put on out and have to be replaced. one is this- a crack in the rear panel with a shallow chunk missing. Hello Select your address All Hello, Sign in. Copyright 2012 The Fireplace Place | All Rights Reserved, Should You Repair or Replace a Cracked Fireplace Refractory, on Should You Repair or Replace a Cracked Fireplace Refractory, Fireplace Place specializes in fireplace replacement and installation, Pro Tips for How to Improve Fireplace Heating Efficiency, 5 Most Common Problems With Old Chimneys and How to Avoid Them, 5 Essential Tips for How to Use Fireplace Tools. You should also replace fireplace refractory if the surface is abraded to 1/4 of an inch. $199.99 $ 199. refractory panel(s) in your fireplace. Just patch it with cement, worst case it keeps getting worse and you have to replace it. 2. Replacement panels are made to be cut down to fit any firebox. Unscrew the screws and remove the brackets. $199.99 $ 199. Significant heat loss transferred to the metal fireplace construction. 4.2 out of 5 stars 58. FREE Shipping. Private consultations available 10-5 Monday - Friday. Replacement Refractory Panel 24 inch X 28 inch x 1(+-) inch. Replacing a Refractory Panel on a Wood Burning Stove - YouTube Cookies help us deliver our Services. Then placing it and re-installing the bracket. Use a cold chisel and hammer or scraping motion with a screwdriver while wearing work gloves and eye protection to break up the mortar enough so that the brackets used to hold the panel in place are accessible. The new panels that you purchase will most likely be of larger dimensions that you will cut your pieces out of. Skip to main content.us. Also, if the refractory starts to crumble and fall apart in chunks, you should replace it. Having a cracked fireplace refractory is bad news. 99. These fireplaces are factory-made and have fireplace panels on the bottom and sides of the firebox. They come in three sizes, large, medium, and small. The site may not work properly if you don't, If you do not update your browser, we suggest you visit, Press J to jump to the feed. According to the internet, it should be a piece of cake to replace the back wall (refractory panel) of my fireplace. Step 1 Clean out the fireplace's firebox, using a broom and dust pan. Remove all of the ash and soot from the firebricks. The best thing to do is to carefully remove all of the screws that you can, and then place your chisel behind the edge of the panel, and tap it loose. FREE Shipping. $179.99 $ 179. 99. Only 4 left in stock - order soon. What qualifies as a hairline crack? Fireplace installers set the firebricks with a refractory mortar, a type of mortar designed for high-heat exposure. Constructed with high quality concrete and stainless steel structural laths. Often a large replacement panel can be cut down to make both of the sides of the firebox. However, a good rule of thumb is to replace the panel if a dime can be inserted in the crack, if the peices of the panel are falling apart, or if the panel is cracked entirely through. When these refractory panels become compromised by cracks, it poses a threat every time you use the fireplace. Installing new fireplace replacement refractory panels. Even the smallest cracks put your home at risk, as the flames could penetrate into the walls or ignite from combustible materials within the firebox. These panels are made to withstand the high heat of the fire and provide strength and durability to the fireplace itself. Because of the extreme environment of the refractory panels, they do require regular inspection and even replacement to keep the fireplace functioning safely. Fireplace refractory panels and fireplace liners, also known as a fireplace wall, offer a simple and cost-effective way to enhance the appearance of your hearth. Panels are 1'' thick, and can be cut to fit sizing requirements. 1 16 of 198 results for fireplace refractory panels replacement refractory panel 24 inch x 28 inch x 1 inch. Works good. Some manuals do not provide a specific width to signify when a panel should be replaced. They are made to be relatively easily removable and replaceable. Replacement Refractory Panel 24 inch X 28 inch x 1(+-) inch. Postponing the care of the refractory puts your home at risk of a house fire. First, take measurements of all panels to be replaced. Just bought a house and hired a chimney inspection before using the fireplace. If the crack is larger than 1/16 inch (thickness of a nickel) the refractory should be changed. In fact, these are refractory panels that fit together to form the interior walls of the fireplace. The Chimney Safety Institute of America (CSIA) warns that a cracked fireplace refractory should be replaced if the crack is 1/16 of an inch wide, or you can fit the end of a nickel into it.